Dead volume
About half of the gas does not burn. Part of every cylinder charge is just taking up space.
SGPT CO₂ splitting technology
NEO GPR Gas Reactor
More energy from the same gas.
Roughly half of biogas is non-combustible CO₂, and in natural gas, LPG and LNG, moisture, inert components and composition swings erode efficiency. NEO GPR is fitted right before the consuming equipment and treats the fuel before it burns.
LPGLNGMethaneBiogasNatural gasLandfill gas
25–35%Targeted energy gain on biogas (upper target ≈50%)
0Rotating parts — one pump and one sensor
6 fuelsOne reactor for every gas fuel
CO₂ → CO + O₂splitting + hydrogenation
The hidden loss
Why your gas never delivers its full value
In a typical biogas, methane and carbon dioxide share the volume almost equally. Methane drives the engine; CO₂ simply takes up cylinder space, cools the flame and degrades combustion.
Methane — the fuel that drives the engineCarbon dioxide — inert, does not burn
Heat loss
Moisture in the gas absorbs heat as it evaporates, weakening the flame and cutting efficiency.
Engine wear
Poor combustion leads to carbon build-up, uneven burning and a risk of knock.
The problem is not your engine. It is the unburnable CO₂ in your gas.
Invisible losses in your fuel line
Every gas fuel loses differently, with the same result
Part of the energy never takes part in combustion, and part is wasted through poor burning.
- Biogas & landfill gas: up to 50% CO₂ and saturated moisture, giving a low heating value and an unstable flame.
- Natural gas: moisture and inert components, incomplete mixing at the burner and hidden efficiency loss.
- LPG & LNG: heavy components in LPG; cold gas and unstable composition after regasification in LNG, leading to sooting and an unstable process.
Flame instability
Heat drops, so more gas is burned for the same work.
Carbon build-up & knock
Frequent, costly maintenance; oil, spark-plug and valve failures.
Soot & emissions
High CO and unburned hydrocarbon emissions.
Value lost to the flare
Gas potential burned off in the flare because its quality is too low to use.
Inside the reactor
CO₂ splitting and hydrogenation in five steps
A plug-and-play fuel-line module fitted immediately upstream of the consuming equipment (engine, generator, boiler, burner).
- 1. Inlet: gas fuel enters through the reactor’s top inlet.
- 2. Reaction: the gas contacts the ionic solution; CO₂ is split and hydrogenated and the combustible share rises.
- 3. Automatic control: a level sensor watches the solution and a single pump tops it up; the system runs itself.
- 4. Outlet: treated gas with a higher energy density goes straight to the equipment.
- 5. Easy maintenance: open the bottom flange to remove sediment and clean the interior without a long shutdown.
Zero mechanical wearNo equipment replacement
Smart conversion architecture
A six-stage closed loop
Gas passes through a line that measures, conditions and enriches it from inlet to engine. A PLC runs each stage using live analyser data.
Gas inlet & analysis
Flow and composition (CH₄, CO₂) measured in real time.
Pre-conditioning
Moisture, particulates, H₂S and siloxanes are removed.
SGPT discharge chamber
CO₂ molecules are split at high temperature.
Hydrogenation
Water or solution vapour joins the fuel stream.
NEO additive dosing
A liquid additive is dosed to improve combustion.
Enriched fuel out
Gas with a higher heating value goes to the engine.
Universal architecture
A modular set-up matched to your fuel
The module combination changes with the gas composition. The biggest gains come with CO₂-rich gases.
Biogas & landfill gas (LFG)
Gas profileCO₂ ~50%, wet, contains H₂S
Module set-upSGPT + hydrogenation + additive
Impact levelHigh
Sewage sludge gas
Gas profileHigh CO₂, wet
Module set-upSGPT core module
Impact levelHigh
Synthesis gas (syngas)
Gas profileCO, H₂, CO₂ mix with particulates
Module set-upPre-conditioning led
Impact levelMedium / high
Natural gas & LPG
Gas profileLittle or no CO₂
Module set-upNEO additive and control led
Impact levelControl focused
Fuel diagnosis & efficiency matrix
A reaction and a net-gain target for every fuel profile
| Fuel | Current problem | Role of the NEO reactor | Target gain |
|---|---|---|---|
| Biogas / landfill gas | High CO₂ and moisture load | Treats the CO₂ and moisture load and raises energy density | 25–35% net energy gain (upper target ≈50%) |
| Natural gas | Moisture and incomplete mixing | Manages moisture and inerts for an ideal pre-combustion mix and a stable flame | Fuel saving and clean heat surfaces proven by site measurement |
| LPG | Heavy components | Prepares the fuel for combustion in the line and prevents sooting | Efficiency proven by site measurement, less maintenance |
| LNG | Cold gas and composition swings after regasification | Installed downstream of the vaporiser to even out composition swings | Stability proven by site measurement |
| Methane (mine / process) | Inert gas and CO₂ load | Separates the inert load and turns waste gas into fuel | Full-capacity use of the waste gas |
All figures are verified per project against site conditions and gas analysis.
Biogas & landfill gas
Maximum recovery: without a reactor and with NEO GPR
Without the reactor
- Flame: slow, unstable and sooty.
- Engine: knock and rapid carbon build-up.
- Operation: frequent oil changes, spark-plug and valve failures, unplanned stops.
With NEO GPR
- Flame: focused, clean and hotter.
- Engine: knock-free running and markedly less carbon build-up.
- Operation: longer service intervals and maximum generator uptime.
- Extra value: turns gas that was flared for poor quality into electricity and heat.
Natural gas, LPG & LNG
Clean-fuel optimisation
Natural gas — industrial efficiency
Manages inert components so the same heat or steam takes less gas.
Used in: ceramic kilns, textile stenters, steam boilers.
LPG — off-grid & heavy industry
Prepares heavy components for combustion. Safety note: dedicated ventilation is engineered against gas pooling at floor level.
Used in: micro-grids, islands, isolated site generators.
LNG — regasification control
Installed downstream of the vaporiser to damp cold-gas shocks and composition changes.
Used in: combined-cycle plants, steel and glass furnaces.
Power generation
Net capacity gain by gas flow
Current electrical output of a biogas engine and the extra power targeted with a 25–35% efficiency gain.
50 m³/h
~95 kW +24–33 kW
100 m³/h
~190 kW +48–67 kW
250 m³/h
~475 kW +119–166 kW
500 m³/h
~950 kW +238–333 kW
1000 m³/h
~1.900 kW +475–665 kW
Current outputExtra power (25%)Extra power (35%)
Longer life
With less knock and carbon build-up, oil, spark-plug and valve change intervals stretch out markedly.
Continuous running
Unplanned stops are avoided and annual running hours go up.
Current outputs assume roughly 1.9 kWe per m³/h of biogas. The actual figure depends on methane content and engine efficiency.
Financial payback
Biogas financial gain model (100 m³/h reference plant)
For a plant with 4,000,000 kWh of fuel energy a year, today’s annual value is TRY 7,513,043 on a natural-gas-equivalent basis.
+1,000,000 kWh extra energy
+1,200,000 kWh extra energy
+1,400,000 kWh extra energy
Model basis: 100 m³/h × 8,000 h/yr × 5.0 kWh/m³ = 4,000,000 kWh/yr of fuel energy; natural-gas-equivalent unit price ≈ TRY 1.88/kWh. Gains are verified independently by gas analysis and flow measurement under the same conditions before and after the reactor is commissioned.
Gain calculator
Run it with your own plant data
For guidance only. Heating value is typically 5–6.5 kWh/m³ for biogas and ≈9.5–10.5 kWh/m³ for natural gas. Extra electrical power is estimated at 1.9 kWe per m³/h; firm figures come from site measurement.
Annual fuel energy–
Current annual value (same currency)–
Extra energy per year–
Annual financial gain–
Extra electrical power on a biogas engine–
Running a biogas plant? Enter your gas flow and CH₄ content to see the estimated additional methane, energy and CO₂ benefit on a separate page.
Biogas yield calculator
What you gain
Strategic and financial gains for your plant
25–35% efficiency gain
More electricity and power from the same gas volume. The upper target is around 50%.
Zero knock
NEO additives prevent uneven combustion so the engine can run at full capacity without knock.
Longer life
Carbon build-up on pistons and cylinders stops, extending service intervals and cutting maintenance costs.
100% compatible
Fits into your existing fuel line. No engine, boiler or burner changes.
Industrial boilers, furnaces & burners
Same heat, less gas, less soot
- Fuel saving: with higher energy density, the gas valve is turned down for the same steam output or process temperature.
- Higher flame temperature: flame temperature and stability are pushed to their peak.
- Heat-transfer surfaces: a stable flame keeps soot off exchangers and tubes, so heat transfer stays high.
- Corrosion protection: removing moisture from the gas eliminates condensation-driven acid corrosion.
- Process stability: steadies temperatures in ceramic, glass and textile furnaces and keeps product quality consistent.
- Lower emissions: less CO and fewer unburned hydrocarbons.
Target applications: food & beverage steam boilers, ceramic kilns, textile thermal-oil boilers, asphalt plants.
Applications
One technology, many sectors
Landfill sites
Evens out sharp swings in gas quality and prevents engine trips.
Wastewater & farms
Recovers gas that would be flared for poor quality and turns it into electricity.
Mines & oilfields
Puts mine methane and flare gas that would be vented to work generating electricity.
Off-grid sites & islands
Raises fuel efficiency on isolated LPG/LNG gensets and cuts logistics costs.
Technical data
Key technical specifications
| Technology class | CO₂ splitting + hydrogenation (modular closed loop) |
|---|---|
| Compatible fuels | Biogas, landfill gas, methane, natural gas, LPG, LNG |
| Power consumption | 50–100 W (ultra-low input power) |
| Discharge chamber temperature | 3,000–6,000 °C (point plasma) |
| Reaction products | Carbon monoxide (CO) and oxygen (O₂) |
| Body | Welded stainless-steel pressure cylinder; bolted, gasketed flanges; resistant to H₂S and moisture |
| Moving parts | No rotating parts; one pump and one level sensor |
| Fittings | TS EN 331 gas ball valves and check valves |
| Automation | Closed-loop PLC — integrated CO₂, O₂, CH₄ gas analyser and flow meter |
| Size & capacity | Fully project-specific (sized by m³/h flow and site demand) |
| Process additives | Ionic solution + NEO combustion additives |
Industrial safety
A zero-risk safety shield
When a process produces CO and O₂, safety comes first in the design: as few moving parts as possible, and every protection layer tied into the PLC.
- O₂ interlock: if oxygen from CO₂ splitting reaches a critical level, the PLC detects it and shuts off gas flow automatically.
- ATEX-compliant body: flameproof enclosure against high temperature and mechanical flame arrestors on the lines.
- Explosion protection: built-in flame arrestor and pressure-relief valve; ATEX-rated electrical equipment on the sensor and pump.
- CO sensor and alarm network: fixed carbon monoxide sensors for continuous leak monitoring, with automatic ventilation.
- Smart area monitoring: integrated oxygen (O₂) sensor, CO alarm and continuous gas-leak monitoring.
- Pre-conditioning module: corrosive components such as H₂S and siloxanes are filtered out before they enter the system.
ATEX 2014/34/ABIEC 60079EN 1127-1ISO 13849-1TS EN 331
Directives and standards used as the design basis.
End-to-end integration
We don’t hide the risks. We close them in the design and measure on your own gas.
Project integration in eight steps, with one point of contact from survey to periodic service.
Survey & analysis
On-site gas analysis (CH₄, CO₂, H₂S, moisture), flow measurement and a review of equipment capacity.
Preliminary report
A transparent, site-specific energy-gain and payback (ROI) report.
Design & P&ID
Module sizing for your flow and an engineering compatibility report.
Workshop fabrication
Fabrication and pressure testing in NEO Makina workshops.
Installation
Direct tie-in to the fuel line just before the consuming equipment, with minimum downtime.
Commissioning
ATEX functions are tested and the system is handed over.
Measurement & verification
Power, fuel use and exhaust analyses before and after installation are reported side by side.
Periodic service
Solution monitoring, bottom-flange servicing and performance checks.
Site-specific analysis
Recover the value of your gas.
One reactor for every gas fuel. Talk to our engineers about a free site survey and a preliminary energy-gain estimate for your plant.
Seven data points for a quick quote: 1) fuel type (biogas, LNG, etc.), 2) gas composition (CH₄, CO₂, etc.), 3) gas flow (m³/h), 4) consuming equipment type and capacity, 5) annual running hours, 6) current fuel unit price, 7) site location.
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