NEO MAKİNA ve MÜHENDİSLİK A.Ş. designs, programs and commissions industrial automation and control systems for process plants, boiler houses, combustion systems and production lines. PLC/DCS-based control, HMI and SCADA, panel manufacturing, field instrumentation, motion control and industrial communication infrastructure are delivered from a single source, both as an integral part of the plants we build and for the modernisation of existing facilities.
Control Systems: PLC and DCS
- Compact PLC: Economical solution for machines and small processes with limited I/O.
- Modular PLC: Expandable I/O and remote stations for medium-large plants; implemented on Siemens, Rockwell, Schneider and Omron platforms.
- High-performance controllers: Dynamic processes needing fast cycle times and high processing power.
- Safety PLC: SIL 2/3 certified safety functions; burner management (BMS), boiler safety chain, emergency stop (EN ISO 13849, IEC 61508/61511).
- DCS: Distributed control, redundant controllers and central engineering for large integrated plants.
Operator Interfaces: HMI and SCADA
- Touch-panel HMIs: Machine-mounted or panel-door; clear, readable screen design based on ISA-101.
- Industrial PC and SCADA: Plant-wide monitoring from one centre, alarm management, trends and historical logging, recipe management, batch reporting and traceability.
- Mobile and remote access: Web/mobile clients, remote monitoring and support over secure VPN.
- Energy monitoring: Electricity, steam, water and fuel consumption per unit of production; ISO 50001 reporting.
Process Instrumentation and Field Devices
- Measurement: Temperature (PT100, thermocouple), pressure and differential pressure, flow (magnetic, vortex, mass, orifice), level (radar, hydrostatic, capacitive), humidity, O₂/CO flue-gas analysers, pH/conductivity.
- Sensing: Inductive, capacitive, optical and ultrasonic sensors; IO-Link smart sensors for diagnostics and condition monitoring.
- Final control elements: Control valves and positioners, pneumatic/electric actuators, variable-frequency drives, soft starters.
- Weighing and dosing: Load-cell systems, belt scales, dosing controllers.
Motion Control and Robotics
- Multi-axis position, speed and torque control with servo and stepper drives; linear units; packaging and palletising robot integration.
Communication and IIoT Infrastructure
- Protocols: PROFINET, PROFIBUS, EtherNet/IP, Modbus TCP/RTU, OPC UA, HART; integration with legacy systems via gateways.
- Network design: Industrial switches, ring redundancy, fibre backbone; IEC 62443-based segmentation and cybersecurity.
- IIoT and analytics: Data acquisition (historian), analysis on cloud or local server, predictive-maintenance indicators, ERP/MES integration.
Panel Manufacturing and Electrical Contracting
- MCC and PLC panels, VFD panels, operator consoles; EN 61439 compliant, type-tested design.
- Cable trays, field wiring, earthing and lightning protection; Ex-proof instrumentation in ATEX zones.
- Loop tests, I/O checks, FAT/SAT protocols and documentation (P&ID, I/O list, electrical drawings).
Applications
- Steam boilers and combustion systems: burner management, O₂ trim, level and pressure control, boiler-house SCADA
- Food plants: recipe management, pasteurisation control, CIP automation, traceability
- Drying, crushing-screening, conveying and dosing lines: sequenced start/stop, load control, weighing integration
- Waste heat, ORC and energy-recovery units; flue-gas treatment and CEMS data integration
- Modernisation of relay/legacy PLC systems, SCADA installation and energy monitoring at existing plants
Scope of Service
- Process analysis and control philosophy (functional description, P&ID, I/O list)
- PLC/HMI/SCADA software development and simulation testing
- Panel manufacturing, site installation, wiring and instrument calibration
- Commissioning, operator training, documentation and remote support; maintenance agreements
Why NEO MAKİNA?
Because we develop automation together with the boilers, combustion, drying and process equipment we design, the control philosophy is grounded in the physics of the process: efficiency, safety and ease of operation are targeted together. Brand-independent platform selection, open protocols and complete documentation secure the plant's future expansion.
Frequently Asked Questions
Can my plant be modernised without stopping production?
Yes. The new system is installed in parallel and I/O transfers are made in planned short outages; hot cutover is applied on critical lines.
Which PLC brand do you use?
We work brand-independently; Siemens, Rockwell, Schneider or Omron platforms are recommended according to the plant's existing infrastructure, spare-parts access and operator familiarity.
Is remote monitoring secure?
Yes. VPN, user authorisation, network segmentation and read-only access levels implement IEC 62443-based security.
For analysis, system design and a quotation for your plant's automation needs, contact us.